Skip to main content

How an Oklahoma denim-maker supports creating American-made jeans

 

For Round House Jeans, "Made in the USA" is a point of pride — and a reason for razor-thin profit margins



In the quiet town of Shawnee, Oklahoma, the rapid whir of sewing machines fills one of the last surviving American garment factories. Inside, denim from 100% American cotton is cut and sewn by hand into jeans, with a “Made in USA” tag stitched into every pair.

Founded in 1903, Round House Jeans is Oklahoma’s oldest manufacturer. Vice President David Antosh, whose family has run the company for over six decades, describes making affordable American-made jeans as both his family’s heritage and a way to support his community.

“Our No. 1 goal here at Round House Jeans is to make affordable American-made jeans that the average American can buy,” explained Antosh, who prices his denim pants at just $70 a pair and says he pays his employees above-market wages. It’s a vision that comes at a high cost and low return.

“Our profit margins are extremely low,” Antosh admitted about his American factory. “We make hardly any money on these jeans.”

Jeans factory.
Founded in 1903, Round House Jeans is Oklahoma’s oldest manufacturer.TODAY

The company embodies a lot of President Donald Trump’s “America first” economic ethos, but it’s also an example of how hard it’ll be for the president to compel clothing manufacturers to move operations to the United States. Despite higher tariffs intended to reshore manufacturing, scarce and costly skilled labor, limited domestic materials, and outdated technology have made manufacturing overseas both cheaper and more efficient.

Antosh acknowledged he also sells jeans sewn in Bangladesh at far higher margins. He said the higher profits from those imported jeans subsidize the price of his American-made products and pay for his Shawnee factory.

A pair of American-made jeans that Round House sells for $70 carries a 5% margin or less, meaning they cost above $66 to produce. By comparison, apparel retailers typically aim for at least 30% margin on products, according to Anna Livermore, CEO of V. Mora, a fashion consulting firm. Many target margins well above that, she said.

Antosh said his biggest challenge is building his sewing workforce. With so few U.S. apparel companies still operating, experienced workers are hard to find. He trains every new hire from scratch, which is a process that can take months or years before they’re fully productive. “It’s a very highly skilled job that requires a lot of patience, a lot of learning,” he said.

Jeans factory.
A pair of American-made jeans that Round House sells for $70 carries a 5% margin or less, meaning they cost above $66 to produce.TODAY

Despite the above-market pay attracting plenty of applicants, about three-quarters of new hires quit within the first few months, unable to handle the demands of the job.

By contrast, his Bangladesh-sewn jeans, which are still made with 100% American cotton, sell for $40 a pair, nearly half the price of the U.S.-made version, but deliver far higher margins of 20%.

Round House has been hesitant to raise prices on its American-made jeans, both out of principle and fear of the consequences. “Every time we have a price increase, we hear from customers who say I’d love to buy American-made but can no longer afford it,” Antosh said. He has seen competitors go out of business after price hikes drove customers away. According to a Conference Board survey released Monday, the appeal of “Made in USA” has faded since 2022, as many Americans now link it to higher costs amid higher price sensitivity.

Among the top goals for Trump and his administration in hitting trading partners with steep tariffs is bringing manufacturing capacity back to the U.S., even if it comes at the price of short-term market and economic duress. But Antosh said tariffs won’t help his company.

Jeans factory.
Round House has been hesitant to raise prices on its American-made jeans, out of both principle and fear of the consequences. TODAY

“It’s a hardship for us,” Antosh said. “When jeans sewn outside the U.S. become more expensive from tariffs, we can’t subsidize our American-made jeans as much and their price must go up, meaning fewer customers can afford Made-in-USA.”

Clothing imports already faced tariffs of 12%-17% before Trump’s presidency, according to the United States Fashion Industry Association. An additional 20% reciprocal tariff on Bangladeshi products, which became effective Aug. 7, would chip away at Round House’s profits. But even with the added tariffs, producing jeans in Bangladesh still costs far less than in the U.S. Antosh maintained that even with a hypothetical 100% tariff, Bangladeshi production would still come out cheaper than making the same jeans in Oklahoma.

Only 2.5% of clothing sold in America is produced domestically, according to AllAmerican.org, a U.S. manufacturing advocacy group. The rest is imported from places like China, Vietnam, India and Bangladesh, where labor is much cheaper. In the 1990s, U.S. apparel factories employed almost a million people. Today, that number has dropped below 100,000.

The U.S. lacks the capacity, materials and technology to meet fashion companies’ sourcing needs, said Sheng Lu, a professor of fashion and apparel studies at the University of Delaware. He also sees no clear evidence that tariff policies have driven fashion companies to source more domestically. In his 2025 Fashion Industry Benchmarking Study, over 80% of apparel companies said they plan to diversify sourcing to offset tariffs, while just 17% expect to increase sourcing from the U.S.

Another challenge for U.S. apparel manufacturing is its inability to produce a wide range of goods, said Joseph Ng, CEO of Shift Fashion Group, a consultancy that works with manufacturers. Aside from a handful of luxury brands, most U.S.-made apparel is limited to basic items like T-shirts, hoodies and socks, due to the fact that American factories “don’t have the skill set, machinery or materials to make anything beyond that,” Ng explained.

Ng pointed to Louis Vuitton’s Texas factory as an example of how brands attempting more complex products face steep challenges. Opened in 2019 during Trump’s first presidency, the luxury brand’s facility produces designer handbags but has a defect rate far higher than the industry norm, making it the company’s worst-performing facility, according to a report from Reuters.

To stay in business, Round House keeps things simple. “We don’t chase the latest fashion,” Antosh said. “We’re always about making things very similar to how we always have, even 100 years ago.” Chasing fast-changing fashion trends, he said, would require frequent retraining, making U.S. production inefficient and unsustainable.

Round House’s slim U.S. margins leave little room for error, Ng said.

“If he only had that business, he’d be one mess-up away from going out of business,” Ng cautioned, noting that garment manufacturing has multiple potential points of failure. A single mistake, such as misplacing rivets on a batch of jeans, could wipe out what little profit there is.

But Antosh said the goal has never been about maximizing profits. His focus is on preserving his family company’s heritage, keeping American manufacturing alive and sustaining his community with good jobs. As a testament to his commitment to his employees, many of his workers have stuck around for decades.

“There’s very few factories like ours that still exist,” Antosh said. “I don’t know if anyone else could be making affordable American-made jeans, like we do. That’s our reason for existence. If we weren’t here, offering it at this price point, who would be?”

Comments

Popular posts from this blog

Questions swirl around 'Arab forces' named in Netanyahu's Gaza plan

  Even if Israel managed to somehow execute its plan, “we will not change anything in the approach of Hamas,” a former Israeli general told USA NEWS DAILY Aug. 9, 2025, 5:26 AM GMT+6 By  Alexander Smith Israel’s plan to seize Gaza City and hand control of the enclave to unspecified “Arab forces” has not only drawn condemnation by Western governments and aid agencies — some former officials and experts inside Israel say it would be unworkable. Israeli Prime Minister Benjamin Netanyahu  and his security cabinet voted early on Friday for a plan to capture the city in the north of the enclave, one of the few places inside the strip that the Israeli military does not control, while distributing aid to civilians outside combat zones. The five-point plan “for concluding the war ” calls for the disarming of Hamas, the return of all hostages and the demilitarization of the Gaza Strip, which would be under Israeli security control. It also proposes that a governm...

Meta to share AI infrastructure costs via $2 billion asset sale

  August 2, 2025 3:59 AM GMT+6 Updated August 2, 2025 Aug 1 (Reuters) - Meta Platforms  (META.O)  is pressing ahead with efforts to bring in outside partners to help fund the massive infrastructure needed to power artificial intelligence, disclosing plans in a filing on Thursday to offload $2 billion in data center assets as part of that strategy. The strategy reflects a broader shift among tech giants — long known for self-funding growth — as they grapple with the  soaring cost  of building and powering data centers to support generative AI. The social media giant said earlier this week that it was exploring ways to work with financial partners to co-develop data centers to help finance its  massive capital outlay  for next year. “We’re exploring ways to work with financial partners to co-develop data centers,” Meta Chief Finance Officer Susan Li said on a post-earnings conference call on Wednesday. While the company still expects to fund much o...

32 Palestinians shot dead trying to reach U.S. group's food distribution sites, Gaza authorities say

  Amid widespread hunger and a collapsing aid system, Palestinians continue to risk their lives for food. July 19, 2025, 9:44 PM GMT+6  / Source:  The Associated Press By  The Associated Press DEIR AL BALAH, Gaza Strip — Israeli troops opened fire Saturday toward crowds of Palestinians seeking food from  distribution hubs run by a U.S. - and Israeli-backed group in southern Gaza, killing at least 32 people, according to witnesses and hospital officials. The shootings occurred near hubs operated by the  Gaza Humanitarian Foundation, which launched operations in May . The U.S. and Israel seek to replace the traditional U.N.-led aid distribution system in Gaza, asserting that Hamas militants siphon off supplies. The U.N. denies the allegation. While the GHF says it has distributed millions of meals to hungry Palestinians, local health officials and witnesses say that Israeli army fire has  killed hundreds of people as they try to reach the hubs . GH...